If you have experience working in an industrial environment, you may know that screw tightening is of paramount importance in the process phase. In fact, this phase plays a primary role in the production process. Typically, the tightening process requires that you achieve a good clamp force as it is paramount for the proper functioning of the product. Let’s find out more about the importance of a technique that helps tighten screws automatically. Read on to find out more.
Typically, screw joints are used to join different parts together. And the reason is that they are designed this way. Also, it’s easy to set them apart while making sure the productivity doesn’t suffer till the completion of the process.
The Screw Tightening Process
The screw tightening process has a great impact on joint integrity. It’s possible to tighten screws with plenty of clamping force to hold the device in place.
Often, operators make use of a torque wrench in order to tighten a whole host of screws. And this tool can set a pre-configured value of screw torque. Typically, the operator is notified the moment the required level of torque is hit. Also, these tools are quite beneficial as they offer ease of setup and ease of use.
There is a downside to the process. If you go for this method, you may experience low productivity. Plus, you won’t have enough control over the screw tightening process. Also, you can experience the disadvantage, especially when it comes to using complex wrenches.
You can drive tools that come with continuous drive using electric or pneumatic force. Usually, pneumatic tools can be turned off with the help of a mechanical clutch whenever they hit the set torque. In the case of an electric tool, a sensor is responsible for controlling the angle, gradient, and torque. Also, if you don’t control and adjust the parameters, you will have peace of mind.
The discontinuous method involves the inertia technique that is released during the tightening process. Also, this technique is used with different types of impact and pulse tools.
This process offers a lot of benefits, such as higher productivity and a quick tightening process. And then there are very few disadvantages.
Different Stages of Tightening
Generally, the tool information helps indicate the specs of the fastener tightening process. Typically, a faster that features a certain torque is tightened with a specific torque level.
The fastening process involves a lot of stages when it comes to angle or torque specification. Also, all types of fasteners are tightened based on the specific torque, and this happens in the first pass. By contrast, the second pass involves getting another technique of tightening based on the angle.
Long story short, this was a description of the importance of the automatic screw tightening technique. If you want to make it easier for yourself to tighten screws, experts suggest that you invest in a good screw tightening machine, especially one that is automatic.